HAVER & BOECKER

The INTEGRA
The Plug & Pack solution

Greatest possible flexibility for your requirements

Do you want to pack your cement, building material or chemical products in valve bags or FFS (Form, Fill, Seal) open-mouth bags? Do you want to pack your products at a rate of between 300 and 1,200 bags/hour (5-40 bags/min)? Then you’ve come to the right place. The INTEGRA^® is our packaging machine that integrates all components in an enclosure and can be used Plug & Play.

The INTEGRA® for filling bulk materials into valve bags

INTEGRA® IV series for valve bagsRead more

The INTEGRA® for filling powdery bulk goods into tubular film bags

INTEGRA® IS series for tubular filmRead more

Five good reasons why you should choose an INTEGRA®:

Plug & Play - the housed and complete packaging system for every product and every container
High-quality standard equipment configurable for every requirement
Versions for valve or tubular film bags
Worldwide OEM-own full service and supply with original spare parts and conversion kits
Optionally expandable with full digital equipment for monitoring, remote and diagnostics

The INTEGRA® IV series for valve bags

Pack your powder, flour-type or granular products into valve bags with the INTEGRA^® IV series, with 1 to 4 filling spouts. These can be made of paper, woven PP or PE. The filling system , completely assembled in a dust-enclosed housing and consists of:

packing machine
bag applicator
control technology
control panel
bag discharge belt

Filling spout on the INTEGRA® - highest quality made in Germany — Filling tube with inflatable sleeve

View inside an INTEGRA® machine — A fully automatic linear connector

Securely closed SEAL bag valve — Securely closed with SEAL technology

INTEGRA® miniseal® for small packages

Pack your products additionally in a 5 kg valve bag.

As a sustainable offer for the DIY end consumer.

Henrik Knoche

Tel. +49 2522 / 30-8238

h.knoche@haverboecker.com

Closure of a 5kg valve bag with a SEAL closure — 5kg valve bag with a SEAL closure

We need to have a fully automated packaging system in the range that integrates everything I need to store, place, fill and convey my bags within a dust-tight facility

Robert Brüggemann, Business Unit Manager of HAVER Chemie

The INTEGRA® IS series for tubular film

Pack your powder, flour-type or granular products into open-mouth FFS (form, fill, seal) bags with the INTEGRA^® IS series, with 1 to 4 filling spouts. The filling plant for building material, minerals or chemical products, completely assembled in a dust-enclosed housing, consists of these components:

packing machine
Bag production and handling
control technology
control panel
bag closure and discharge belt

Full-bag transport with pasty products of an INTEGRA® — Full bag transport with pasty products

Hexagonal filling spout with a vibrating lance

View inside the machine of an INTEGRA® filling module with a vibrating table — The heart - the filling module with a vibrating table

INTEGRA® ISP LIFFS edition for liquid and pasty products

Pack your liquid and pasty products cleverly into a film bag.

With this easy-to-recycle packaging, you even reduce product loss and conserve your resources.

Mark Wehling

Tel. +49 2522 / 30-139

m.wehling@haverboecker.com

Tomorrow’s packing system will improve the image of customers’ products. It will deliver clean and precisely weighed products that are storable in all weather - with secure packaging.

Eric Hartmann, Business Unit Manager, HAVER Building Materials and Minerals

Configure your INTEGRA® in two steps:

Because we know that no two products and operations are alike, we’ve designed the INTEGRA^® series to put you in the driver’s seat when configuring your packer. Just like a car, you can put it together to suit your needs in two simple steps.

Step 1 - Choose your filling module

The properties of your product determine the filling module. If you’re packing fine powder, you’ll choose the T-module. The "T" stands for "turbine", which means impeller. The product is transported into the bag by means of an impeller. The T-module is available in vertical and horizontal versions. If you’re packing mixed products that differ in grain size, select the L module. "L" stands for "air". In this process, the product is conveyed from the pressure chamber into the bag by means of air pressure. The L-module is available in two versions, either with an angled or a fully ventilated base plate in the pressure chamber.

We offer the turbine filling technology and the air filling technology as a VT module and a VL module for the use of valve bags and as a ST module and a SL module for the use of tubular film.

The two IV modules are available in a standard version or as a SEAL upgrade to weld the valve shut after the filling process. The T-module can be equipped with standard sliding plates or the patented ROTO-LOCK^® dosing system. The two IS modules are equipped with either a vibrating rod or a vacuum rod to optimize de-aeration during the filling process.

MEC® 4.0 operating display on the INTEGRA®

Step 2 - further options

Automatic saddle height adjustment: for different bag lengths and frequent changes
QUAT²RO® monitoring: Track the current status of your machine and create reports from your smartphone or any internet-enabled computer.
QUAT²RO® remote service: Let us support your team in servicing the machine.
QUAT²RO® analytics: Analyse your production process to optimize performance.

The INTEGRA® has the following standard equipment:

Detailed view of a control display with a weigher overview

MEC 4.0 weighing electronics

Interior of a control cabinet of a filling unit

Siemens TIA portal control

Compressed air display on a filling module

Intelligent ventilation for an optimum filling

Blue illuminated machine details - diagnostic illumination

Intelligent lighting to indicate the operating status

Did you know...?

If you take the word "racing" in Ayrton Senna's famous words "Racing, competition, is in my blood. It's a part of me, it is a part of my life ..." and replaced by the word "packing", you have essentially captured the spirit of HAVER & BOECKER. The day we decided to create a concept that housed all packaging functions in just one machine housing, we knew that speed was essential. Coordinating all the movements so that they run in sync, at the limit of what is technically possible, reminded us of the challenges of motorsports. That is why the racetrack has come to symbolize the INTEGRA^®.